Medium Warehouse Shelves (100~300KG) for Uruguay

Precision-Engineered Industrial Racking Systems Serving Montevideo, Zonamerica & Mercosur Free Zones

Uruguayan Commercial & Industrial Intralogistics Overview

Uruguay has positioned itself as a critical logistical gateway for the Mercosur region. Backed by its stable economy, strategic coastal positioning along the Río de la Plata, and robust regulatory frameworks such as the Ley de Puertos (Port Law) and the development of specialized Free Zones (Zonas Francas) like Zonamerica, Aguada Park, and Parque de las Ciencias, the country is experiencing a major expansion in high-density logistics warehousing.

As third-party logistics (3PL) providers, cold chain hubs, pharmaceutical packaging facilities, and retail distribution centers expand, optimizing internal warehouse capacity is vital. This is where Medium-Duty Shelving Systems (100–300KG load capacity per level) become indispensable. Unlike heavy pallet racking which requires heavy forklifts, medium-duty shelving supports manual order preparation, high-density small-to-medium item storage, and seamless integration with automated conveyor systems or mezzanine levels.

In coastal areas near the Port of Montevideo, high atmospheric salinity and humidity represent major risks to metallic structures. Standard painted iron shelves fail quickly, leading to structural sag, rust, and safety risks. Industry leaders in Uruguay now demand premium surface coatings (powder coatings tested to withstand high humidity or hot-dip galvanized configurations) and structurally tested cold-rolled steel profiles to ensure safe operating conditions over long cycles.

22,000m²
Factory Footprint
$15M+
Annual Export Value
11+ Yrs
Manufacturing Exp.
28
R&D Engineers

Engineering & Structural Design of 100~300KG Shelving

High-performance medium-duty storage relies on precise material selection, structural geometries, and advanced load distribution mechanics.

Q235B High-Tensile Steel

We utilize structural Q235B grade carbon steel, ensuring high yield strength, optimal elasticity, and outstanding load bearing profiles. Every frame and beam is roll-formed to eliminate internal stress concentrations.

ISO 9001 & CE Quality Standards

All system configurations adhere to European FEM guidelines and EN 15512 structural safety criteria, validated through CMM Automated Dimensional & Load Stress Testing conducted by our 28 QC inspectors.

Corrosion Protection Powder Coating

A multi-stage chemical pre-treatment process followed by electrostatic dry-powder epoxy spray and thermal curing at 200°C creates an impermeable, scratch-resistant shield perfect for coastal environments.

Macro Industry Solutions: Tailored for Uruguay’s Sectors

Our custom-engineered modular systems are designed to address the specific inventory workflows of South America's modern industries.

1. Pharmaceutical & Cold Storage Logistics

Operating inside temperature-controlled zones in Free Zone science parks demands storage solutions that do not block airflow. Our wire mesh decking shelves improve cold air circulation, preventing condensation and rust while ensuring compliance with global healthcare hygiene standards.

2. E-commerce Fulfillment & Dynamic Picking

With rapid turnarounds in Montevideo's retail sectors, boltless medium-duty shelves allow workers to dynamically reconfigure shelf heights as stock keeping units (SKUs) change, promoting fast manual picking speeds and minimizing downtime.

3. Automotive Spare Parts & Maintenance Depots

Dense and heavy metallic parts require structures with solid safety margins. Our shelves feature specialized reinforcement ribs welded under the steel panels, preventing warping or buckling under concentrated point loads up to 300KG.

4. Retail Merchandising & Cash & Carry Shops

Aesthetic styling is key for customer-facing display racks. We deliver elegant, customizable powder-coated colors, modular gridwall accessories, and sleek checkout counters to match your branding.

China Factory 4.0: Supply Chain Resilience & Production Prowess

Chengdu CoreStorage Logistics Equipment Manufacturing Co., Ltd. was founded in 2016. Spanning a comprehensive factory area of 22,000 m², the company generates an annual export revenue of $15,000,000. We bring 6 years of global trade expertise alongside 11 years of specialized industrial rack manufacturing experience.

To ensure maximum load integrity, our quality control procedures adhere to ISO 9001 & CE Structural Safety Standards, utilizing advanced CMM Automated Dimensional & Load Stress Testing. Our Quality Department comprises 28 skilled QC inspectors. Functioning with an Integrated Manufacturer & Global Trading Hub background, our main markets are focused on the Middle East, South America, and Eastern Europe. We actively collaborate with 650 supply chain partners to serve diverse client groups, including cold storage operators, wholesale distribution chains, and automotive assembly facilities.

Driven by Intelligent Modular Racking Design, our innovation team provides flexible custom options such as corrosion-resistant galvanization, tailored column profiles, and adjustable beam heights. Last year, we successfully executed 28 new product releases, empowered by 18 R&D engineers.

To guarantee stable delivery times for our clients in Uruguay, we leverage a smart production ecosystem in our Chengdu manufacturing facility. Automated raw material processing reduces error rates, while high-efficiency roll forming, robotic welding, and automated surface treatment systems ensure each batch of shelving meets strict structural safety criteria.

Our 17-Step Advanced Production & Machine Showcases

Cutting materials process
Cutting Materials Process
Punching process
Punching Process
Stamping process
Stamping Process
Bending process
Bending Process
Welding process
Welding Process
Spraying process
Spraying Process
Packaging process
Packaging Process
Robot welding machine
Robot Welding Machine
Laser cutting machine
Laser Cutting Machine
Spray painting production line
Spray Painting Line
Automatic welding machine
Automatic Welding Machine
CNC pipe cutting machine
CNC Pipe Cutting Machine
Automatic punching machine
Automatic Punching Machine
Fully automated profile pressing production line
Automated Profile Press Line
Bending machine
Bending Machine
Welding machine
Welding Machine
Shot blasting machine
Shot Blasting Machine

Uruguayan Localization: Import, Logistics & Compliance

Importing structural warehouse equipment to Uruguay requires adherence to local customs operations (Dirección Nacional de Aduanas) and logistics routing rules. Our professional export operations department takes care of the process:

  • Customs Documentation Support: We supply all documentation, including commercial invoices, packing lists with detailed steel weights, Certificates of Origin, and Bill of Lading (B/L) structured for quick clearance at the Port of Montevideo.
  • Favorable Shipping Channels: Thanks to our partnerships with global maritime lines (MSK, COSCO, ONE, CMA CGM), we arrange container space from China ports to South America, utilizing seawater-resistant wrapping to prevent humidity damage.
  • Seismic and Wind Load Calculations: Although Uruguay is seismically stable, high wind loads along coastal zones demand proper anchor calculations. We supply structural layout and installation instructions, detailing correct expansion bolt sizes to lock down upright frames securely.

The Future of Warehousing in South America: Modular Integration

As logistics centers evolve towards automation, medium-duty shelving acts as the basic unit block for advanced material handling configurations.

Mezzanine Extensions

Convert vertical airspace into floor space. Our medium-duty uprights serve as key structural columns supporting multi-tier catwalks and mezzanine floors, doubling your picking area without expanding the warehouse footprint.

Carton Flow Integration

By introducing inclined roller tracks to our shelving frames, items flow forward naturally under gravity, facilitating First-In, First-Out (FIFO) stock rotation for perishables or high-turnover retail goods.

Smart Labeling & AGV Sync

Optimized shelf dimensions and level openings ensure camera-based automatic guided vehicles (AGVs) or barcode scanners quickly access boxes and bins, streamlining sorting operations.

FAQ - Technical & Procurement Insights

Essential technical knowledge to assist procurement managers in choosing the right storage systems for Uruguayan operations.

Q1: What structural differences support a 100KG load vs. a 300KG load per shelf level?
The load capacity difference depends on steel sheet thickness (uprights and beams range from 1.2mm to 2.0mm) and shelf structural design. Levels rated for 100KG are typically made with standard folded steel panels. For 300KG capacities, we incorporate reinforcement support bars beneath each shelf panel and use heavier Z-shaped or step beam profiles to maintain a deflection index of L/200 under load.
Q2: How do you protect the shelving structures against humidity in coastal regions like Montevideo?
We use a thorough surface preparation method that includes acid pickling, phosphate rust removal, and a clean water rinse. Uprights and panels then receive an electrostatic powder coating using high-adhesion epoxy polyester powder. This is baked at 180–200°C, creating a thick protective barrier. For extreme moisture or cold storage environments, we offer galvanized steel options.
Q3: Are the shelving systems modular? Can height configurations be easily changed?
Yes, our medium-duty configurations are designed with a modular interlocking slot pattern. Upright frame designs have pitch holes spaced every 50mm or 75mm, allowing personnel to adjust shelf levels up or down manually, without welding or specialized tools. This versatility is ideal for keeping up with fluctuating SKU profiles in e-commerce fulfillment centers.
Q4: What is the transit lead time from the China factory to the Port of Montevideo?
Production schedules at our 22,000 m² factory typically take 15 to 25 days, depending on custom orders. Ocean shipping transit time from Chinese ports to the Port of Montevideo takes approximately 35 to 45 days. We use secure bundling and protective waterproof packaging inside ocean containers to shield steel parts from salt and moisture damage.
Q5: Do you supply custom layout designs for warehouse planning?
Yes, our team of 18 R&D engineers creates comprehensive CAD layouts and 3D simulation drawings. We customize upright dimensions, beam levels, and deck surfaces based on your building dimensions, traffic flow routes, and specific box weights.

Ready to Optimize Your Storage Space in Uruguay?

Contact our industrial logistics consultants today. Get a customized engineering design proposal and a fast door-to-port quote.